Quick Link
Quick Contact
Address
No. 462, Jing-Gao South Road, Gaoling District, Xi'an City, Shaanxi Province, China
Tel
86-29-86938788
Our Newsletter
Subscribe to our newsletter for discounts and more.
Oil Sludge Waste Management System for Oil and Gas Environmental Compliance
Place of Origin:
China
Brand Name:
HONDIN
Certification:
ISO9001/ISO45001/ISO14001
Model Number:
HDYN-1
Minimum Order Quantity:
1
Price:
Negotiation
Packaging Details:
Standard export packaging
Delivery Time:
60 days
Supply Ability:
100set/year
Inquiry Now
Get A Quote
Specifications
Highlight Features
Oil Sludge Waste Management
,Oily Sludge Treatment
,Oil Sludge Recycling System
Product Name:
Oily Sludge Treatment System
Power Requirement:
Depends On System Size, Typically 50-200 KW
Mobility:
Stationary Or Skid-mounted For Easy Relocation
Mobility:
Stationary Or Skid-mounted For Easy Relocation
Environmental Compliance:
Meets Local And International Environmental Standards
Environmental Compliance:
Meets Local And International Environmental Standards
Input Material:
Oily Sludge From Oil Fields, Refineries, And Petrochemical Plants
Input Material:
Oily Sludge From Oil Fields, Refineries, And Petrochemical Plants
Maintenance:
Regular Maintenance Required, Easy Access To Components
Maintenance:
Regular Maintenance Required, Easy Access To Components
Technology Used:
Thermal Desorption, Centrifugation, Or Chemical Treatment
Function:
Treatment And Disposal Of Oily Sludge
Function:
Treatment And Disposal Of Oily Sludge
Output Products:
Recovered Oil, Treated Water, And Solid Waste
Output Products:
Recovered Oil, Treated Water, And Solid Waste
Footprint:
Compact Design, Varies By Capacity
Footprint:
Compact Design, Varies By Capacity
Water Recoveryrate:
Up To 80%
Water Recoveryrate:
Up To 80%
Oil Recoveryrate:
Up To 90%
Oil Recoveryrate:
Up To 90%
Automation Level:
Semi-automatic To Fully Automatic
Automation Level:
Semi-automatic To Fully Automatic
Treatment Capacity:
Varies By Model, Typically 5-50 Tons Per Day
Treatment Capacity:
Varies By Model, Typically 5-50 Tons Per Day
Color:
Customized
Color:
Customized
Product Description
The oily sludge treatment system is an environmental protection solution designed for oil-containing sludge generated in the petroleum industry, such as tank bottom sludge and drilling waste mud. Its core function is to achieve the separation of oil, water, and solids, along with resource recovery. The system typically begins with heating and stirring for demulsification, followed by centrifugal separation or filter pressing technology to extract recoverable crude oil. The remaining sludge undergoes chemical conditioning and solidification/stabilization, and once it meets standards, can be safely landfilled or utilized as a resource. The separated wastewater is further purified for discharge or reuse. By enabling the recovery of crude oil for economic benefit and addressing the pollution
caused by oily sludge, this system serves as key equipment for compliant operations in the petroleum industry.
Product Photos
How It Works – Typical Process Flow
Step Module Function
① Vacuum / Pump Transfer Collects and feeds high‑viscosity sludge into the system
② Pre‑Mixing & Heating Heats sludge to 60–70°C, mixes with dilution water and chemicals to reduce viscosity
③ Coarse Shaker / Crushing Removes large solids (stones, aggregates) and crushes particles
④ Fine Shaker (Screening) Removes solids down to 100–200 microns – protects downstream centrifuges
⑤ Chemical Dosing Precisely injects demulsifiers and flocculants to optimize separation
⑥ Three‑Phase Decanter Centrifuge Core separation unit – simultaneously separates oil, water, and solids at high G‑force
⑦ Disc Centrifuge (Optional) Polishes recovered oil to BS&W < 3% for saleable quality
System Components
Component Function
Vacuum / Sludge Transfer Pump Collects and feeds high‑viscosity oil sludge
Pre‑Mixing & Heating Tank Heats and homogenizes sludge with chemicals
Coarse Shaker Removes large solids and aggregates
Crushing Unit Reduces particle size for downstream processing
Fine Shaker (Shale Shaker) Removes solids down to 100–200 microns
Chemical Dosing Unit Injects demulsifiers, flocculants, and treatment chemicals
Two‑Phase Decanter Centrifuge Separates solids from liquid
Three‑Phase Decanter Centrifuge Core unit – separates oil, water, and solids simultaneously
Disc Centrifuge (Optional) Polishes recovered oil to saleable quality
Available Configurations
Configuration Best For Key Advantage
Skid‑Mounted Field operations, rapid deployment, emergency response Flexible, mobile, lower investment
Containerized Remote locations, international shipping, turnkey solution Plug‑and‑play, reduced footprint, easy transport
Vehicle‑Mounted Emergency response, multi‑site operations Highest mobility
FAQ
Q1: What is an oil sludge treatment system?
A: It is an integrated processing system that treats oil-based sludge from tank cleaning, drilling, refining, and spills – separating it into recoverable oil, reusable water, and environmentally compliant solid waste.
Q2: What is the typical oil recovery rate?
A: The system can recover 80% or more of the mineral oil content. The recovered oil is saleable with BS&W as low as 3–5%.
Q3: What is the oil content on discharged solids?
A: Typically 1–3% oil on solids discharged from the three-phase decanter centrifuge. With disc centrifuge polishing, oil quality can reach BS&W < 3%.
Q4: Is the water reusable?
A: Yes. Recovered water contains approximately 1% oil and can be reused in the pre‑mixing stage, significantly reducing fresh water consumption.
Q5: What are the available configurations?
A: Skid‑mounted for field flexibility, containerized for easy transport and plug‑and‑play deployment, and vehicle‑mounted for emergency response.
Q6: What heating methods are available?
A: Electric, steam, and thermal oil – flexible for different site conditions.
Q7: What is the processing capacity range?
A: From 5 m³/h to 60 t/h, with custom configurations available.
Q8: How many operators are required?
A: Only 2 operators per shift – the system is PLC automated.
Q9: What types of oil sludge can be treated?
A: Crude oil tank sludge, refinery waste, drilling site sludge, oil spills, contaminated soil, and oil-based drill cuttings.
Q10: Is the system environmentally compliant?
A: Yes. Solids meet disposal standards, water is recycled with zero discharge, and the process is enclosed to prevent VOC emissions.
Q11: What is the delivery lead time?
A: Standard configurations8–12 weeks. Custom configurations may take longer.
Q12: Is the system certified?
A: Yes – API and ISO certified, meeting international industry standards.
Q13: Can the system be expanded later?
A: Yes – the system can be upgraded to a larger processing station with increased capacity.
Q14: What spare parts do you provide?
A: Shaker screens, centrifuge components, chemical dosing pumps, heating elements, and all wear parts.
Q15: Do you provide installation and commissioning support?
A: Yes – drawings, installation guidance, and optional on‑site commissioning support.
Tags:
Related Products
This customized oil sludge treatment system separates oil, water and solids from tank bottom sludge and drilling waste mud, recovering over 80% mineral oil with three-phase decanter centrifuge technology. Capacities 5 m³/h to 60 t/h, PLC automated.
The oily sludge treatment system is an environmental protection solution designed for oil‑containing sludge generated in the petroleum industry, such as tank bottom sludge and drilling waste mud. Its core function is to achieve the separation of oil, water, and solids, along with resource recovery. ...
This oil sludge treatment system separates oil, water and solids from oily sludge using a three-phase decanter centrifuge, recovering crude oil for reuse. Heating, chemical dosing and shaker screening handle tank bottom sludge and drilling waste.
